Corrugated Mailer Box

Packaging Empire customizes E-Flute and B-Flute corrugated mailers, mailing boxes, postage boxes for retailers and merchandisers for the delivery of their products to their customers.

Corrugated mailers are used for the postage purpose because of the strength and durability. The unique box structure makes it highly resistant to the rough handling. The E-Flute corrugated mailer is typically an E-Flute corrugated box. For large items, you can opt for the 3mm thickness B-Flute corrugated box.

Most mailers or postage boxes are either flexo printed or litho printed. You can also have a custom corrugated box printed both inside and outside of your corrugated mailing box.

Corrugated Mailer Box Styles

There 2 box styles that are commonly used for the mailing box.

One is the roll end tuck top box, the other one is the roll end locked front box, which has a better box closure; both are made of piece of corrugated board with self-locking mechanism.

Due to the double corrugated board wall on the left side panel, right side panel, and the bottom panel, the corrugated printed box is highly durable, making it very suitable and ideal for transportation. Therefore, we also call them mailing box, mailer, post box, postage box.

E-flute Corrugated Mailer

E-Flute Corrugated Mailing Box


Corrugated Mailer With Foam Insert

Corrugated Board for the Mailer Box

The corrugated mailer box usually uses the B-Flute (2.8mm in thickness), E-Flute corrugated board (1.8mm in thickness), which are very suitable for the packaging and shipping of retail products, electronics products. There can also be a white inner surface inside the printed box for aesthetic purpose.

Corrugated Mailer Printing

Flexographic printing or the offset printing is usually used for the custom corrugated mailing box when high quality image printing is required. Silk screen printing is also widely used for simple printing of texts, lines and patterns. 

Printed Corrugated Mailing Box

Flexo Printed Mailer Box

Molded Pulp Inserted Box

Corrugated Mailer With Insert

Finish for the Corrugated Mailer

For the finishing, laminating and varnishing is commonly used for the corrugated printed box, either matt or glossy. The laminated printed box has the better strength, durability and is water resistant due to the thin outer transparent protective film. Laminating costs a little more than varnishing. And UV varnishing costs more than the ordinary gloss varnishing.

Free Mailer Dieline Template

If you need a dieline template for your customized mailer box for the design of your artwork, just email us with the specific details of your box dimensions.

Artwork and Dieline of the Corrugated Mailer Box

Artwork and Dieline of the Corrugated Mailer Box

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